die casting heating solutions

The die-casting heating element adopts ceramic substrate and thick film resistor slurry printing process, integrated PID temperature control module, achieves 3-5 seconds fast heating, energy efficiency ≥96%, working temperature range 80℃-450℃, supports power (1000W-5000W) and shape customization, has IPX6 waterproof, anti-aluminum corrosion and dry burning resistance, adapts to high-frequency continuous die-casting scenes, and has a lifespan of more than 50,000 hours, meeting the needs of high-precision and high-stability die-casting processes.

Minimum order quantity: 1000
Delivery time: 15-25 days
Factory location: Zhongshan, Guangdong, China

Product Applications:

Industrial die-casting machines (aluminum/magnesium alloys), automotive parts die-casting equipment, home appliance accessories die-casting molds, medical equipment die-casting molding machines, new energy battery housing die-casting lines, aerospace parts die-casting systems, LED lamp holder die-casting equipment, industrial mold constant temperature heating systems.

Die Casting Heating Solutions Specifications & Key Parameters

Parameter Specification Range
Power Range 10kW-2000kW
Operating Voltage 380V (three-phase, standard); 220V/480V (optional, for regional voltage compatibility)
Resistance Value 5Ω-50Ω (single unit or multi-unit combination)
Operating Temperature Surface: 200℃-600℃ (normal); Max. withstand: 700℃ (short-term overload protection)
Vật liệu Heating element: Nickel-chromium alloy (Cr20Ni80, Φ0.8mm-Φ2.5mm); Housing: Aluminum alloy (6063/6061) or 316 stainless steel
Dimensions Length: 1000mm-5000mm; Diameter: 100mm-300mm (customizable per die casting machine model)
Service Life 8000h-12000h (normal use, no overloading/corrosion)

Product Advantages

High-Efficiency Heating: Nickelchromium alloy guarantees quick heat transfer, hence lowering warm-up time by 20%–30% versus conventional heating components.
Surface temp up to 600°C (with optional high-temperature insulation) adapts to aluminum/zn alloy die casting; usual mold temps: 180400°C.
Compatible with worldwide industrial power systems, voltage flexibility: 380V standard plus optional 220V/480V.
Length, diameter, and power adaptable to meet typical die casting machines (e.g., Yizumi, LK, Buhler).
Durable construction: Either 316 stainless steel (corrosion-resistant for hostile conditions) or lightweight, thermally conductive aluminum alloy housing
Long Service Life: Optimized heat dissipation lessens element fatigue; 8000h+ lifespan under ordinary use.
Built-in overheat protection (autoshutoff at 700°C) protects from damage from unusual circumstances, so guaranteeing safe operation.
Thermal efficiency ≥88% lowers energy use during continuous casting processes.

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