PTC Ceramic Heater——Intelligent temperature control and high-efficiency ceramic heating solution
Semiconductor ceramic heating elements designed for home appliances, industrial equipment and new energy vehicles, using rare earth doped barium titanate (BaTiO?)-based PTC ceramics + aluminum nitride (AlN) insulating substrate, suitable for 500W-30kW power range, temperature resistance up to 300℃ (short time), heating efficiency ≥95%.
MOQ:1000PCS
Lead time:25days
Factory location: Zhongshan, Guangdong, China
Household appliances: fan heaters, air conditioner auxiliary heating modules, electric heaters, instant water heaters.
Power range:
Household: 200W–2000W (electric heater, clothes dryer, air fryer)
Industrial: 2000W–15kW (industrial oven, car air conditioning heating system, medical device disinfection)
Working voltage: 12V–480V AC/DC (global power grid compatible, error ≤±5%).
Resistance value: 10Ω–1000Ω (accurately matched by voltage and power, error ≤±3%).
Working temperature:
Conventional model: continuous and stable operation 80°C–250°C (self-limiting temperature characteristics, automatic power reduction to prevent overheating).
High temperature model: short-term tolerance of 350°C (customized heat dissipation structure required).
Material:
PTC chip: barium titanate-based ceramic (Curie temperature 60°C–300°C adjustable, positive temperature coefficient characteristics).
Heat dissipation structure: aluminum heat dissipation fins (thermal conductivity ≥ 200W/m·K, improve thermal efficiency).
Surface treatment: anodized layer (corrosion resistant) or ceramic coating (high temperature resistant to 500°C).
Dimensions:
Chip size: Φ10mm–Φ100mm (supports special-shaped customization).
Heat sink length: 50mm–1200mm, fin spacing 5mm–30mm.
Service life: 20,000–80,000 hours (based on operating temperature and heat dissipation conditions).
Customizable services: support power, voltage, Curie temperature adjustment, optional explosion-proof certification, IP protection level (such as IP68), integrated NTC sensor, etc.
Self-limiting temperature safety feature:
PTC ceramic Curie point effect, the resistance rises sharply when the temperature exceeds the set value, and the power is automatically reduced to a safe range, no external thermostat is required, and it prevents overheating and burning.
High efficiency and energy saving:
Thermal efficiency is ≥95%, electrical energy is directly converted into thermal energy, there is no open flame, and the energy consumption is 30% lower than that of traditional resistance wire heaters.
Fast response and silent operation:
The heating speed is ≤30 seconds (to 200°C), there is no mechanical vibration noise, and it is suitable for silent home appliances (such as air purifiers, medical equipment).
Long life and reliability:
There is no risk of oxide wire burning, the life is 2-3 times longer than that of resistance wire heaters, and it is resistant to frequent start and stop (>10,000 cycle tests).
Environmental adaptability:
Moisture-proof, dust-proof, and corrosion-resistant design (optional IP68/IP69K protection level), suitable for humid or harsh industrial environments.
Lightweight and compactness:
The aluminum heat sink has a low density (2.7g/cm³), and the volume is 50% smaller than that of traditional heaters, which is suitable for space-constrained scenarios.
Intelligent compatibility:
Supports PWM power regulation and IoT access (APP remote temperature control), and is suitable for smart home/Industry 4.0 systems.
Global Compliance:
CE, UL, CCC, RoHS certified
If you can provide accurate demand parameter information, we can give you a quote within 24 hours at the earliest.
These are lists of frequently asked questions by our customers. We correspond each question to a brief answer, covering aspects such as products, quality, and services. If you have other inquiries, please leave a message for consultation. Thank you.
We are a source factory with independent production capacity, with 30 years of experience in R&D and manufacturing of electric heating accessories, an annual production capacity of over 5 million sets, support OEM/ODM customization, and provide factory real-life video inspection services.
We support free sample testing, and the freight must be prepaid (collected on delivery). Conventional models are delivered in 7-10 working days, with SGS test reports and performance parameter tables.
Online response from 8:30 to 17:30 on working days. For urgent needs, you can submit a work order through the official website. We promise to provide technical replies within 2 hours and provide solutions within 48 hours.
We have two production bases in Zhongshan and Wuhu, with a monthly output of more than 3 million units, equipped with fully automatic stamping lines and automated assembly workshops. Standard product delivery time is 15 days, and customized orders are delivered within 30 days. We support batch supply.
Hold ISO9001/14001, CE (EU), ETL (North America), RoHS (environmental protection) certifications, explosion-proof products are ATEX/IECEx dual certified, and meet REACH regulations.
Serving global leading brands such as Philips,Midea,Supor,Delonghi,BSH and SEB Group, products are used in high-end projects such as coffee machines, electric irons, water dispensers, and solar heating systems., and can provide a reference list of similar customers.
Get a custom quote in less than two days.